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Food, feed & confectioneryAdvanced materials
Grain Processing Innovation Center
In a historic move, Bühler, in collaboration with Flour Mills of Nigeria and partners, have inaugurated their state-of-the-art Grain Processing Innovation Center in Kano, Nigeria. The goal of this research and development center is to unleash the potential of local crops on an industrial scale – not only in Nigeria, but across Africa and beyond – and, in so doing, make an important contribution to food security.
Burkhard Böndel, November 2024
According to the Food and Agriculture Organization of the United Nations, around 868 million people in Africa were moderately or severely food insecure in 2022. By tapping into the potential of local grains such as sorghum and millet, Bühler’s application center is poised to play a critical role in reversing this trend. The core objective of the Grain Processing Innovation Center (GPIC) is to elevate the industrial processing of local grains to new heights, thereby contributing to affordable and nutritious food supplies. “Sustainable food value chains utilizing local grains are the number one priority to develop Africa,” says Johannes Wick, CEO of Bühler’s Grains & Food business.
The importance of this endeavor cannot be overstated for a continent that is significantly dependent on imported grains like wheat and rice, which makes it vulnerable to trade disruptions and foreign exchange rate fluctuations.
John Coumantaros, Chairman of the Board of Flour Mills of Nigeria, envisions a future where local grains and pulses are processed to foster food self-sufficiency. “The application center is well positioned to sustainably develop local grains, create business opportunities, and provide viable alternatives to some imported raw materials used in production,” Coumantaros explains.
Local grains, including sorghum, millet, maize, and soybeans, offer immense advantages, making them ideal candidates for large-scale processing in Africa. These grains are not only rich in nutrients, vitamins, minerals, and proteins, but are also climate-resilient, capable of withstanding high temperatures and arid conditions. They require less fertilizer and pesticide compared to other grains, making them a sustainable choice in the face of accelerating climate change.
“With these characteristics, local grains are ideal plants to be cultivated in Africa,” explains Thomas Ogundiran, Country Manager of Bühler Nigeria. However, harnessing the potential of these local grains comes with challenges. Factors such as low farming volumes, short shelf life, and a lack of process knowledge and industrial equipment have historically hindered their integration into large-scale food processing. The last of these is exactly what the GPIC is set up to address.
The GPIC is a vast three-floor facility which spans 480 square meters, equipped with pilot-scale production facilities, research and development labs, and classrooms. The heart of the plant is Bühler’s high-compression AlPesa grinding system, which is designed to process a variety of local crops, including beans, nuts, and seeds. This center provides a collaborative environment where customers, researchers, and partners can explore cost-efficient food processing solutions for local grains.
In collaboration with Bühler’s African Milling School in Nairobi, Kenya, the GPIC also offers a range of training and education courses focused on local grains and their specific requirements in cultivation and processing. Bühler’s network of Application & Training Centers in 26 locations worldwide ensures that best practices and cutting-edge technologies are shared and implemented around the globe.
The center is designed not just to innovate but to scale these innovations to make a tangible impact on food security. Initial trials with customers have already been agreed upon, showcasing the immediate applicability and relevance of the center’s work.
The opening of the GPIC comes at a critical time. Many regions in Africa are strong importers of grains, leaving them susceptible to external shocks. “Local grains offer many opportunities, not only to increase food security but also to generate new jobs in agriculture and adjacent markets, as well as enabling countries to become more independent from imports,” says Ogundiran.
The ambition is to help create a more sustainable food system that not only meets current demands but is resilient in the face of future challenges. Transforming the food supply chain in Africa is no small challenge. “This requires concerted efforts across numerous sectors, including agriculture, processing, recipe development, end-product innovation, and consumer engagement,” says Coumantaros.
The GPIC aims to be a catalyst for this systemic change, ensuring more Africans have access to affordable and healthy food, thereby reducing hunger and malnutrition. “Together with our partners, we at Bühler are happy to now contribute to this system change,” says Wick.
The world should be able to feed itself, but we need to work together. There is hope and there are opportunities.
Dr. Komla Bissi,
Senior adviser on agriculture, trade, and value chains to the Secretariat of the African Continental Free Trade Area
Bühler’s commitment extends beyond the immediate context of Nigeria or even Africa. The lessons learned and technologies developed at the GPIC have the potential to transform global efforts to improve food security. With its presence in 140 countries, Bühler is uniquely positioned to scale innovations and adapt them to different regional contexts.
Dr. Komla Bissi, a senior adviser on agriculture, trade, and value chains to the Secretariat of the African Continental Free Trade Area, encapsulates the broader vision. “We must enhance our domestic production so that we can feed ourselves. The current import bill for food into Africa is many billions of US dollars a year − money we have to borrow,” he says. The efforts at the GPIC align perfectly with this vision, enhancing not just food production but processing and value addition within Africa.
Engaging the private sector, as Dr. Bissi points out, is crucial for catalyzing development along the food value chain. The GPIC exemplifies how public-private partnerships can yield significant benefits, both economically and socially. “The world should be able to feed itself, but we need to work together. There is hope and there are opportunities,” Dr. Bissi says.
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